Designing Cryogenic Seals for High and Low Temperature Sealing


When designing for low temperature sealing, the first step is to define the temperature range that the seal will be operating in.

Typically, cryogenic as seals are those that are operating below -65 Fahrenheit. Gallagher’s partner, Eclipse, chooses this benchmark because they currently have elastomers that have a usable TR10 value at this temperature.

When designing at this level — with high temperatures around 300 Fahrenheit — an understanding of what level of leakage control is required on the low temp end. Seals that operate in aircrafts must function within this range.

However, there may be an allowable leakage rate which allows for reduced drag. When requiring zero leak, the drag in the system is often increased to support some elastomeric contact with a dynamic surface. In the case of static seals, elastomers span this range although increased squeeze may be necessary.

Eclipse Engineering routinely designs in the range indicated above.

While -65 Fahrenheit is extreme cold, it’s not considered cryogenic. Liquid nitrogen at -320° Fahrenheit (-195°Celsius) requires special hardware and seal material consideration.

To begin, many projects and applications don’t utilize lubricant in dynamic applications. To improve sealability, a better-than-average surface finish is required.

Surface finish often holds lubricity. But without this, a smooth finish reduces friction, improves life, lowers drag, and improves sealability.

Static seals are often required to have leak rates approaching zero; meaning hardware considerations and surface can be even more important. This may mean polishing the groove, which in some applications can be very challenging.

Cryogenic Seal Materials

The next criteria are the seal materials. Elastomeric materials lose their flexibility at these extreme temperatures, so Eclipse relies on polymer-type materials to bridge the gap. When we experience temperatures below -180° Fahrenheit ( -195° Celsius), that’s when it becomes wise to move away from basic PTFE to modified fluoropolymers such as PCTFE, known for operating down to -460 Fahrenheit.

We try to keep fillers from very little to none. (Fillers extend wear life of these polymers). These materials require some kind of spring force to activate them, as they have very poor memory. They also require an energizer to force them in contact with the mating surfaces.

Proper material selection is only a partial resolution to maintaining a seal, as special cross section designs are necessary to reduce the amount of force required to move the material at these extreme temperatures.

When considering the pressures that may be sealed, backup rings also become necessary if the cross sections become too narrow. As a good workaround, these cross sections can be designed with a spring that forces the seal in conformance with the hardware.

Special consideration is given to the spring material — not just for chemical compatibility, but also tensile strength which provides the forces to push the seal material out.

Cryogenic Seal Types

Eclipse Engineering designs with a variety of spring types such as cantilever, canted coil, helical, and raco. They also design in a variety of materials such as various grades of stainless, hastelloy, elgiloy, and inconel.

These materials and spring types allow a great deal of flexibility in conforming to a customer’s hardware envelope.

Cryogenic Seal Jacket Material

A final consideration is the machined surface finish of the seal jacket material. Eclipse Engineering has developed a process of “super finishing” their polymer materials to allow them to seal on installation.

They’ve discovered that many of these cryogenic applications typically don’t have high amount of dynamic motion, so break in may not be possible. Super finish allows the seals to have the best chance of sealing right out of the box.

Some typical applications in cryogenic applications include liquid oxygen or nitrogen valving. If meter flow is needed, the effects of friction become a very relevant factor, as customers often have limited space and limited force to open and close valves.

Eclipse has the ability to estimate friction forces knowing the spring rates and the coefficient of friction of the materials we seal with. Having all these pieces in place ensures seals perform well in extreme conditions.

Normally, it’s required to seal from 70° Fahrenheit down to these cryogenic temperatures, but sometimes this must be extended to ranges of 100s of degrees Fahrenheit. Special consideration must be given to how much spring force can be applied, as too much can cause cold flow of the polymer, rendering the seal inoperative when it returns to cold temperatures.

Sealing cryogenics is a balancing act of many factors such as spring force, surface finish, friction and allowable leakage.

The original article was written by Cliff at Eclipse Engineering and can be found here.

Gallagher Fluid Seals is an authorized distributor and partner of Eclipse Engineering. For more information about cryogenic seal options or to find the right seal for your application, contact us today.