Tag Archives: Bearing Isolator

Garlock Case Study: Poultry Processing: KLOZURE® ISO-GARD®

Poultry Processing: KLOZURE® ISO-GARD®

ISO-GARD bearing isolators offer exceptional bearing protection for pumps, motors, and bearing supported industrial equipment under the harshest conditions.

ISO-GARD products are constructed using a filled PTFE material which provides excellent chemical resistance.

INDUSTRY

Food – Poultry Processing

CUSTOMER

A diversified food processing company, with facilities located
throughout the US.

BACKGROUND

The customer had persistent problems with sealing the bearings inpicture of iso gard their non-metallic feather picker housings. Using standard lip seals, and with a monthly maintenance program, they still encountered frequent failures. With 72 assemblies (each with two sealing locations) this had a detrimental effect on manufacturing efficiency, and placed a significant burden on the maintenance teams.

CHALLENGES FACED

Poultry feathers were getting under the lip seals and into the bearing housing, causing frequent and unexpected failures. Daily wash-downs also used a chemical cleaning solution that could also damage the bearings if not sealed correctly. Additionally, there was limited space available for any modification of sealing element.

Meat processing environments are highly regulated by the FDA, so any manufacturing changes must be carefully controlled. Therefore the customer required close support to ensure that any changes could be implemented with full confidence.

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FDA Compliant PUR-GARD™ Bearing Isolator

PUR-GARD™ Bearing IsolatorsPUR-GARD™ bearing isolators offer the ultimate rotating equipment sealing solutions for the food processing industry. Manufactured with materials that are FDA compliant, metal detectable and x-ray inspectable while utilizing a patented IP66 design, Garlock PUR-GARD™ is a revolutionary seal that combines improved safety and overall process purity with cost savings through extended equipment and bearing life.

Features & Benefits

  • Patented labyrinth design provides bearing protection even in the most challenging environments, extending the life of rotating equipment
  • Unitized construction will not come apart during installation
  • IP66 in most common design configurations
  • Non-contacting design reduces shaft drag and energy consumption
  • Available in a broad range of configurations
  • Substantially reduced installation time – NO ARBOR PRESS NEEDED
  • No metal-to-metal contact
  • Metal detectable and x-ray inspectable

Typical Applications

Rotating equipment (pumps, motors, gearboxes) exposed to heavy wash down and/or zone 1 and 2 applications.

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Orion Engineered Seals Receives BPD Patent

Orion’s Path to Innovative Bearing Protection Technology and the Issuing of their Patent

Since the opening of Orion Engineered Seals in 2011, their team has been working tirelessly to ensure they have the most innovative products available to increase the reliability of rotating equipment. Among their various product lines, it is their patented Bearing Protection Device (BPD) in its many design variations that separates them from their competition. In March of 2017, after a long yet rewarding process, they were issued a US PATENT for their robust and distinctly innovative Bearing Protection Device (BPD) technology. There is so much they could say about why their products stand above their competition, but today we’re going to focus specifically on the team behind the BPD and why Orion has been so successful.

Orion Engineered Seals - BPDTodd Brickson, Director of Engineering has been working in manufacturing for over 25 years and is enjoying the fruits of his hard work. When designing the BPD device he had a few key points going through his mind.

  • To create the most effective, innovative, and efficient design in bearing protection
  • How can we be innovative in the market and create something that has never been seen before
  • Develop multiple internal layers of contaminant control that would surpass any design available in the market today.

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Introducing Orion’s Bearing Protection Device

Orion Engineered Seals - Bearing Protection Device (BPD)The Orion Engineered Seals Bearing Protection Device (BPD)

The Orion Engineered Seals patented Bearing Protection Device (BPD) represents state of the art bearing protection technology which provides maximum protection against contaminants while maintaining lubrication in the bearing.  It is the premier non-contacting bearing protection device on the market today.

The BPD was designed with an understanding of the nature of the bearing housing environment under all operating conditions and utilizes the laws of physics to create what has proven to be the best performing and most cost effective way to protect the bearings of your rotating equipment. Every feature of the BPD is designed to work together as a system.

What Makes Orion’s Bearing Protection Device (BPD) Better

Orion Engineered Seals - Bearing Protection Device (BPD)Two Vertical Internal Chambers – The Orion BPD utilizes the laws of physics with the vertical alignment of the internal chambers to create the most effective and efficient bearing protection device on the market today.

Internal Static Elastomers – BPD is the only true non-contacting device with two internal static elastomers, eliminating the potential of dynamic o-ring hangup.

Contaminant Exclusion – With double exclusion chambers, the Orion BPD can exclude the higher volumes of contaminant, ensuring longer bearing life.

Angled Oil Return – With an angled oil return, the Orion BPD offers enhanced return flow and higher volume capacity with no oil leakage.

Angled Interface – While competing products offer a straight interface, the Orion BPD features an angled interface, giving the contaminant direction and flow to expel more efficiently.

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