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Next Level PTFE Performance for Sanitary Applications

Bacteria accumulation can ruin product and put consumer health at risk.

Bacteria accumulation is a serious issue in the food manufacturing industry – it can ruin product and put consumer health at risk.

While many know that Polytetrafluoroethylene (PTFE) is an excellent choice for use in diaphragms and gaskets, most do not realize that there exist varying grades of PTFE. Some lower cost PTFE offerings may contain an excessive volume of pores within their structure which can harbor organic contaminants such as bacteria.

To address this problem, a calendared manufacturing process is used. Calendared PTFE is a premium grade PTFE designed for use in aseptic applications requiring ultra-high purity standards. It is ideal for use in food, pharmaceuticals and a variety of clean markets.

picture of molded diaphragm
Molded Diaphragm made from calendared PTFE

Distinguished by an extremely low void content, calendared PTFE resists permeation and the accumulation of foreign matter, reducing the risk of harboring unwanted bacteria or residual media.

To achieve this, the unique manufacturing process orients the chains of PTFE in a lattice-like structure that reduces voids in the material and provides it with biaxial strength. This unique structure also delivers a very high flex life. When tested in an MIT Folding Endurance Tester, the flex life of calendared PTFE is four-times greater than conventional PTFE materials.

Unlike the skived process that is commonly used for PTFE manufacturing, the calendaring process produces uniform sheets of material with consistent physical properties. This gives calendared PTFE a renowned reputation for predictable performance and quality. The opposite is true for skived PTFE where variable properties lead to varying performance and reliability.

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