Article re-posted with permission from Parker Hannifin Sealing & Shielding Team.
Original content can be found on Parker’s Blog.
One of the decisions equipment designers need to make when installing O-ring seals in their applications is how much the O-ring will be squeezed by its mating hardware to create an effective seal.
Squeeze is a ratio of the amount of deformation applied to the seal expressed as a percentage of the free-state cross-sectional thickness. Deforming the seal cross-section “energizes” the elastomer matrix much like compressing a spring; the inherent elasticity of the rubber material causes it to push back against the mating components. This contact force blocks the passage of liquids, gases and dry powders, preventing them from flowing between the rubber seal and the mating hardware.
The greater the squeeze, the more force is applied against the hardware and the tighter the seal. But that doesn’t necessarily mean that designers should always specify the most squeeze (assuming they knew what that level was or why it was “the most”). There are a number of factors to consider, which include: