Tag Archives: wear plates

Vesconite Hilube Plate Proves Itself in Rotary Vacuum Filter

A large food-processing company replaced several of the polyethylene plates on its rotary vacuum filters with plates made of the low-friction, high-compressive strength polymer known as Vesconite Hilube.


Rotary vacuum filters are used for dewatering, washing and clarification, and rely on a vacuum to suck the water content out of a slurry mixture in which a vacuum drum rotates. After dewatering is completed, a dry cake remains on a cloth-covered drum, while the clarified liquid in the drum is transported out of the drum through a series of pipes.

Vesconite Hilube wear plates have been successfully used at the interface between the vacuum drum and the exiting pipes at the client’s facility.

The processor’s mechanical department maintenance coordinator informs that the 800-millimetre-diameter (31.5 inches) 25-millimetre-thick (1 inch) Vesconite Hilube wear plates need to ensure that there is an adequate seal that prevents the liquid from leaking.

They also need to have sufficient compressive strength to be secured by a trunnion plate, he says, noting that the equipment agent’s wear plates were of a much softer material and that this resulted in wear and eventual leaking.

In addition, they need to have the correct pipe exiting alignment, with 16 holes in place for some of the rotary vacuum drum designs and 14 for other of the designs.

Testing continues to verify the comparative wear life of the polyethylene wear plates and their replacement Vesconite Hilube wear plates.

The processing company’s maintenance coordinator reports that the Vesconite Hilube plates have outlasted the polyethylene plates, but the exact wear life of both the polyethylene and Vesconite Hilube wear plates is unknown. Continue reading Vesconite Hilube Plate Proves Itself in Rotary Vacuum Filter

Vesconite Sliding Wear Plates Operate Beyond 1300 Hours

Test-work on Vesconite polymer sliding wear plates have shown promising results on a crawler drill that is employed at a zinc project in the Northern Cape, South Africa.

The wear plates were installed on the rotary head slide of a drill that carries out exploration drilling at the mine from which the goal is to exploit one of the largest zinc orebodies in the world.

The rotary head moves the drill into the ground for deeper and shallower drilling. It also allows the drill to be changed.

Since the rotary head moves approximately 120 times a day, wear on the slides has been considerable, and the original-equipment-manufacturer’s (OEM’s) nylon wear pads were only lasting 500 hours.

As a result, the OEM crawler drill supplier involved in the zinc project sought a solution to extend the life of its wear pads and investigated other wear-resistant materials that could cope with highly-abrasive materials such as chrome and silica that come in contact with the pads.

Vesconite Bearings technical representative Phillip de Villiers recommended the use of Vesconite in the application to improve the total wear life of the slides.

The OEM equipment supplier reports that the Vesconite polymer wear plates have lasted more than twice as long as the OEM nylon wear pads – more than 1300 hours of operation to date. They will continue to be used and the wear life will be closely monitored in comparison with the nylon OEM parts.

The wear life will be tested and proved on the 10 wear plate picture of wear padsassemblies, which is comprised of 20 separate wear plates on the crawler drill.

On a separate application on the crawler drill, Vesconite wear plates have also been employed on the boom slide. This is the rear part of the crawler drill. It is moved and adjusted to the drilling height, and provides stability to the drill. This boom moves roughly six times a day, so the wear is not nearly as considerable as the rotary head slide.

However, with the previously-installed OEM nylon slides lasting 1000 hours on this application, there was still a need to improve the lifespan of these slides.

The OEM equipment supplier hopes that the Vesconite will last much longer than the 1000 hours of the OEM material.

With low wear on the 6 Vesconite assemblies, comprising of 12 wear plate halves, early indications are that the Vesconite will also perform well in this application.

The equipment supplier imports crawler drills from Korea for resale, and also supplies parts for these and other drills that are used in mining-exploration drilling and borehole water drilling.


Gallagher is a distributor of Vesconite products for all industries.  If you have questions about using Vesconite in any application, contact our engineering department.