Seals are small components that have a big function. At their most essential purpose, they keep fluid in and debris out. Failure to do this can lead to costly machine destruction, and even endanger the lives of people working around these machines. Preventing seal failure is very important on many different levels.
Many factors can cause a seal failure. Being aware of these factors will help you in preventing an avoidable failure. Seals are under constant pressure because of the liquid or gas being contained. Typically, the seals in pipes or machinery have some type of matter within transferred at high velocities. This is a huge part of what they were designed to do, but too much or too little pressure could wear down the seals.
In addition, extreme temperatures can cause the seal to become brittle. A mixture of extreme temperatures and pressure is a recipe for cracking and leaking. Also, debris can contaminate the integrity of the seal. Even
The installation of Vesconite Hilube wear rings can result in electricity savings that more-than-pay for the wear ring.
This was the result of a study by a large pump original equipment manufacturer (OEM) that compared energy usage on a typical submersible pump when Vesconite Hilube wear rings were in place versus stainless steel wear rings that had been previously installed.
Vesconite Hilube is a low-friction wear-resistant polymer. Wear rings made from the material are designed to seal the pressure leakage of the liquid between the inlet and the impeller and the pump casing, and should result in a higher pumping efficiency due to lower by-pass.
Vesconite Bearing technical pump consultant Phillip de
CIP Composites are laminated polymer materials made by impregnating textiles with thermoset resins. Solid lubricants are added to the resin to provide evenly dispersed lubrication throughout the material, providing smooth operation.
CIP custom composite wear rings are a superior alternative to commonly used cotton phenolic and glass filled nylon materials. They allow smooth operation and high side loads while protecting the sealing elements and preventing metal to metal contact in hydraulic cylinders. CIP wear rings are preferred where high performance, large diameters and/or high temperatures are required.
CIP Composite wear rings provide manufacturers and servicers alike with solutions to reduce overall maintenance and increase wear life. CIP offers short lead times, reducing the costs associated with equipment downtime and repairs. CIP Composites are manufactured in the United States using only the highest quality materials.
Industrial applications can be found in many industries and range from hydraulic cylinders to heavy duty equipment. Many industrial applications are in harsh environments including dirt and mud, chemicals, a range of temperatures, and hard to reach locations, making maintenance a challenge. Equipment down time for maintenance and repairs can be detrimental to the industry.
CIP Composites offers solutions for rigorous industrial applications by extending wear life while reducing or eliminating external lubricants and undesired maintenance. As a general guide, CIP Composite bushing materials can replace your current bronze or nylon based wear and bearing materials. Sold in tubes or sheets for easy machining onsite, or custom manufactured with short lead times.
Hydraulic cylinders are the ideal choice for a host of mobile and industrial applications where power and reliability, along with low operating costs are required. Hydraulic (and even pneumatic and electrical actuator) cylinders are handling more demanding applications than in previous years, such as the use of smaller cylinders which force higher and higher operating pressures. Manufacturers and servicers alike depend on quality components to ensure that their finished product meet or exceeds the customer requirements including long service life, affordability, and availability.