Category Archives: Garlock products

The Garlock sealing products section of our blog contains a number of articles dedicated to Garlock seals, diaphragms, expansion joints, shaft seals and much more.

[VIDEO] Introduction to GYLON EPIX™

GYLON EPIX™ WebinarWe recently added the GYLON EPIX™ – The Next Generation in PTFE Gasketing webinar to our website.  The webinar discusses Garlock’s revolutionary new gasketing material. With its patented hexagonal surface, GYLON EPIX™ concentrates gasket stress, providing improved compressibility and bolt load retention, improving sealability and blowout resistance.

Below is the first section of the webinar, diving into what drove Garlock to create this new material, and how GYLON EPIX™ provides the benefits of both a 1/16″ and 1/18″ thick gasket in one, universal, 3/32″ thickness.

NEW! GYLON EPIX™ Webinar Now Available

GYLON EPIX™Gallagher recently added the GYLON EPIX™ Webinar to its website. This video is a recorded webinar discussing GYLON EPIX™ – The Next Generation in PTFE Gasketing.

This material is a newly developed family of PTFE gaskets. It is manufactured using a patented, profiled surface based on our proven Fawn  (Style 3500), Off-White (Style 3510), and Blue (Style 3504) GYLON® to create highly conformable materials for optimum sealing performance.

GYLON EPIX™ will provide superior functional performance by combining the traditional attributes of GYLON® with an innovative surface design. It offers a broader range of applications than traditional PTFE gaskets that are used in worn and pitted flanges. In addition, GYLON EPIX™ delivers the tight sealing and load retention properties of 1/16” (1.6mm) and the conformability of 1/8” (3.2mm). The hexagonal profile provides improved compressibility and recovery. The profiled surface reduces the contact area during initial compression to concentrate the compressive force of the flange for improved sealability.

Garlock GYLON EPIX™Designed for increased compressibility, it improves performance in misaligned flanges. The consolidation of two thicknesses to one reduces the need to inventory multiple thicknesses. Garlock is dedicated to providing real sealing solutions that meet real world sealing needs. With an improved design, color-coded materials, and single thickness, GYLON EPIX™ makes sealing easier.

To learn more, download the webinar today!

Case Study: Eliminating Epoxy Use on Flanges

GYLON EPIX™ is a family of gaskets that effectively seals a broader range of applications and is more forgiving during the installation process.  It allows the end user to save valuable turn-around time, reduce re-work, and lower costs, helping them to finish ahead of schedule and under budget.

GYLON EPIX™ features a hexagonal surface profile that provides the torque retention and blowout resistance of a thin gasket and the conformability of a thicker gasket.  GYLON EPIX™ Style 3504 EPX is a high performance, aluminosilicate microsphere filled PTFE sheet material designed for use in moderate concentrations of acids, and caustics, as well as hydrocarbons, refrigerants, and more.

EPIX™ - Phosphate Plant

INDUSTRY

Chemical

CUSTOMER

Phosphate Processor

Continue reading Case Study: Eliminating Epoxy Use on Flanges

GYLON EPIX™ Distributes Load Evenly

GYLON EPIX™ is a newly developed family of PTFE gaskets. It is manufactured using a patented, profiled surface based on our proven Fawn, Off-White, and Blue GYLON® to create highly conformable materials for optimum sealing performance.

THE EPIX™ DIFFERENCE

GYLON EPIX™ and a traditional full face gasket were installed in a 3”-150# flat face flange at 120 ft.lbs. with pressure sensitive film.  The film revealed that the traditional material saw heavier loading-near and around the bolts, and lighter loading at the points furthest from the bolts. The GYLON EPIX™ was able to distribute the load more evenly and prevent the low loading phenomenon.

GYLON EPIX™ with Pressure Sensitive Film

The pressure sensitive film was then analyzed with special software that translate the various shades of red into a full color spectrum that provides a better visualization of the stresses that were developed on each of the gaskets. Again, while the traditional gasket saw areas of lower stress (green and blue areas), the hexagonal pattern in the GYLON EPIX™ concentrated and distributed the stress more evenly across the entire gasket.

Continue reading GYLON EPIX™ Distributes Load Evenly

Case Study: Copper Mining Leakage Issues

GYLON EPIX™ 3504 EPXGYLON EPIX™ is a family of gaskets that effectively seals a broader range of applications and is more forgiving during the installation process.  It allows the end user to save valuable turn-around time, reduce re-work, and lower costs, helping them to finish ahead of schedule and under budget.

GYLON EPIX™ features a hexagonal surface profile that provides the torque retention and blowout resistance of a thin gasket and the conformability of a thicker gasket.  GYLON EPIX™ Style 3504 EPX is a high performance, aluminosilicate microsphere filled PTFE sheet material designed for use in moderate concentrations of acids, and caustics, as well as hydrocarbons, refrigerants, and more.


INDUSTRY

Mining

CUSTOMER

Copper Mine

BACKGROUND

Customer reported problems with continuous leaks that required ongoing maintenance and attention taking manpower and resources away from other critical operations for the plant.

Continue reading Case Study: Copper Mining Leakage Issues

GYLON EPIX™ Reduces Gasket Installation Issues

GYLON EPIX™ is a newly developed family of PTFE gaskets. It is manufactured using a patented, profiled surface based on our proven Fawn, Off-White, and Blue GYLON® to create highly conformable materials for optimum sealing performance.

Watch the video below to learn more about GYLON EPIX™, and how it’s patented
hexagonal surface profile can help you reduce gasket installation issues.

GYLON EPIX™ will provide superior functional performance by combining the traditional attributes of GYLON® with an innovative surface design. It offers a broader range of applications than traditional PTFE gaskets that are used in worn and pitted flanges. In addition, this evolutionary material delivers the tight sealing and load retention properties of 1/16” (1.6mm) and the conformability of 1/8” (3.2mm). The hexagonal profile provides GYLON EPIX™ - 3504 EPXimproved compressibility and recovery. The profiled surface reduces the contact area during initial compression to concentrate the compressive force of the flange for improved sealability.

Designed for increased compressibility, GYLON EPIX™ improves performance in misaligned flanges. The consolidation of two thicknesses to one reduces the need to inventory multiple thicknesses. Garlock is dedicated to providing real sealing solutions that meet real world sealing needs. With an improved design, color-coded materials, and single thickness, GYLON EPIX™ makes sealing easier.

For additional information about specific GYLON EPIX™ products:

GYLON EPIX™ Style 3500 EPX

GYLON EPIX™ Style 3504 EPX

GYLON EPIX™ Style 3510 EPX

Case Study: GYLON EPIX™ 3504 EPX

GYLON EPIX™ - 3504 EPXGYLON EPIX™ is a family of gaskets that effectively seals a broader range of applications and is more forgiving during the installation process.  It allows the end user to save valuable turn-around time, reduce re-work, and lower costs, helping them to finish ahead of schedule and under budget.

GYLON EPIX™ features a hexagonal surface profile that provides the torque retention and blowout resistance of a thin gasket and the conformability of a thicker gasket.  GYLON EPIX™ Style 3504 EPX is a high performance, aluminosilicate microsphere filled PTFE sheet material designed for use in moderate concentrations of acids, and caustics, as well as hydrocarbons, refrigerants, and more.


INDUSTRY

Material Processor

CUSTOMER

Cement Manufacturer

BACKGROUND

The customer experienced gasket leaks in their piping system.  This caused lost time due to repairs and clean-up efforts.

CHALLENGES FACED

Several issues that plagued the system – abrasive media stream caused gasket and flange erosion, and low strength bolts prevented the customer from using higher performance gasketing materials that require higher assembly stresses to properly seal.

GYLON EPIX™ 3504 EPX

OPERATING CONDITIONS

  • Media: Dry Cement
  • Temperature: 185°F (85°C)
  • Pressure: 102 psig (7 bar)
  • Class 150 Raised Face Flanges
  • Grade 2 Bolts (low strengths, 57ksi yield strength)

SOLUTION AND BENEFITS

The customer’s desire to have a sealing solution that could work with flanges in their current condition, as well as the lower strength bolt led to the evaluation of the GYLON EPIX™ 3504 EPX in a 6″ 150# raised face flange.  The 3504 EPX gasket effectively seals the damaged flange faces with the lower strength SAE Grade 2 bolts.


Gallagher is your source for all of your Garlock sealing needs.  If you have further questions regarding the GYLON EPIX™ 3504 EPX, or any other Garlock products, please do not hesitate to contact us. Our engineering department is always ready to help you design a sealing solution to your toughest application!

Introducing Garlock GYLON EPIX™

In a world where we are bombarded with the belief that “more is better”, sealing science contradicts that theory with facts that show “thinner is better” when it comes to gaskets, as they provide improved load retention, pressure resistance and sealability. Yet thicker gaskets have their place for uneven, worn or damaged sealing surfaces. So how does a person make the right choice? What if there was a product that could do both?

Now there is…

GYLON EPIX™ is a family of gaskets that effectively seals a broader range of applications and is more forgiving during the installation process. GYLON EPIX™ allows the end user to save valuable turnaround time, reduce re-work, and lower costs, helping them to finish ahead of schedule and under budget.

Garlock GYLON EPIX™The innovative GYLON EPIX™, provides superior functional performance by combining the traditional attributes of GYLON® with an innovative surface design. It offers a broader range of applications than traditional PTFE gaskets used in worn and pitted flanges. In addition, GYLON EPIX™ delivers the sealing and load retention properties of 1/16” and the conformability of 1/8”. The hexagonal profile provides improved compressibility and recovery. The profiled surface reduces the contact area during initial compression to concentrate the compressive force of the flange for improved sealability.

Continue reading Introducing Garlock GYLON EPIX™

Hydra-Just® Saves Chemical Plant $100K

Hydra-Just® Sealing SystemA chemical plant in northeastern Ohio could not keep their brine pumps sealed. The plant had been using titanium double mechanical seals on their ANSI pumps, but time and again the corrosive brine destroyed the $1,500 seals within 6 weeks of installation.

With 11 pumps on the brine system, the plant was spending over $100,000 a year on seals alone. As significant as that cost was, it paled in comparison to the lost operating time and potential health and safety issues.

The plant turned to Garlock for a solution and agreed to test the Hydra-Just® rotary seal. The results speak for themselves; the Garlock Hydra-Just® seal provided two to three times the service life as the titanium double mechanical seal and did so at a fraction of the cost. Additionally, it made for a safer workplace and substantially increased production uptime. As a matter of fact, the Hydra-Just® seal has worked so well that the plant is now using it on all 11 brine pumps.

For Industrial Pumping Applications with High Potential for Water Consumption

Hydra-Just® Sealing SystemThe Garlock Hydra-Just® is a leak free, no dilution Engineered Sealing System designed for industrial pumping applications with high potential for water consumption reduction. This system not only provides water and energy savings, it can withstand conditions in which mechanical seals would wear prematurely and have catastrophic failure. The unique HYDRA-JUST® design allows it to survive system upsets, just as the seal’s chemical and abrasion resistant components allow it to excel in your toughest applications. Additionally, the excellent heat dissipation properties enable the seal to be maintained with as little as two (2) U.S. gallons per hour.

Applications

  • Slurries, non-clarified media
  • Replacement for mechanical seals
  • Refiners
  • Bottom outlet devices
  • Kaymr digesters
  • General industry

Hydra-Just® Sealing System

Case Study: GYLON® 3504 BIO-PRO®

GYLON® BIO-PRO® seals provide a safe and durable solution for protecting the integrity of food and pharmaceutical processing media. Its modified and restructured PTFE material is pre-formed and stress controlled for all standard TRI-CLAMP connections. It is dimensionally stable and resists intrusion.

The following case study can be downloaded in its entirety from Garlock’s website.


INDUSTRY

Pharmaceutical OEM – Autoclaves and Sterilizers

CUSTOMER

Since 1949, DeLama S.p.A. has grown to become one of the most well-known and qualified manufacturers of sterilization equipment, supplying major customers all over the world from its base in Italy. DeLama’s design and construction standards usually exceed the customers’ equipment requirements with the main purpose to protect their investments in critical industries such as pharmaceutical, Bio-Processing, Medical Devices and Food Production.

GYLON 3504 BIO-PRO

Continue reading Case Study: GYLON® 3504 BIO-PRO®